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中国物理学会期刊

超声悬浮条件下液态SCN-DC透明合金的形核规律与晶体生长

CSTR: 32037.14.aps.74.20241747

Crystal nucleation and growth kinetics of acoustically levitated liquid SCN-DC transparent alloys

CSTR: 32037.14.aps.74.20241747
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  • 采用超声悬浮无容器处理技术, 并结合高速摄影实时分析方法, 研究了丁二腈-樟脑(SCN-DC)共晶型合金在不同声场条件下的液态过冷能力及其结晶过程. 实验发现, SCN-10%DC亚共晶、SCN-23.6%DC共晶和SCN-40%DC过共晶合金熔体获得的最大过冷度分别达22.5 K (0.07TL), 16 K (0.05TE)和32.5 K (0.1TL), 相应的晶体生长速度各为27.91, 0.21和0.45 mm/s. 随着声压的增强, 合金液滴的径厚比逐渐增大. 其过冷度随径厚比的增大先升高后逐渐降低, 最后基本保持不变. 强声场引起的表面形核率增加以及合金液滴振动是阻碍深过冷的主要因素.

     

    As an important and promising experimental method of simulating the containerless state in outer space, acoustic levitation provides excellent contact-free condition for investigating solidification process. Meanwhile, the radiation pressure and acoustic streaming caused by nonlinear effects bring various kinds of novel phenomena to crystallization kinetics. In this work, high-speed charge coupled device (CCD), low-speed camera and infrared thermal imager are used simultaneously to observe the crystallization process of acoustically levitated SCN-DC transparent alloys. The undercooling ability and solidification process of alloy droplets with different aspect ratios are explored in acoustic levitation state. For hypoeutectic SCN-10%DC, eutectic SCN-23.6%DC and hypereutectic SCN-40%DC alloys, the experimental maximum undercoolings reach 22.5 K (0.07TL), 16 K (0.05TE) and 32.5 K (0.1TL) and the corresponding crystal growth velocities are 27.91, 0.21 and 0.45 mm/s, respectively. In SCN-10%DC hypoeutectic alloy, the nucleation mode of SCN dendrite changes from edge nucleation into random nucleation with the increase of undercooling. For SCN-23.6%DC eutectic alloy, when the undercooling exceeds 12.6 K, DC dendrites preferentially nucleate and grow, and then the (SCN+DC) eutectic adheres to and grows on DC dendrites. Moreover, the growth interface of DC dendrites gradually changes from sharp into smooth within SCN-40%DC hypereutectic alloy as the undercooling degree rises. The undercooling distribution curve and nucleation probability variation trend versus aspect ratio are analyzed. It is found that as the aspect ratio increases, undercooling of alloy droplet first increases, then decreases, and finally remains almost unchanged. Further analysis shows that with the increase of aspect ratio, the cooling rate will rise and thus enhance the undercooling. However, the increase in surface nucleation rate and the droplet oscillation inhibits deep undercooling of alloy droplet. Therefore, the coupled effects of cooling rate, surface nucleation rate, and droplet oscillation determine the undercooling of the alloy. In the case of SCN-40% DC hypereutectic alloy, the acoustic streaming and surface oscillation arising from acoustic field are the main factors intensifying surface nucleation.

     

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