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中国物理学会期刊

强制对流作用下Al-17.3%Cu合金层片状共晶生长相场法研究

CSTR: 32037.14.aps.75.20251539

Phase-field study of lamellar eutectic growth of Al-17.3%Cu alloy under forced convection

CSTR: 32037.14.aps.75.20251539
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  • 本文采用相场-格子玻尔兹曼耦合模型, 研究了强制对流作用下Al-Cu合金层片状共晶生长行为. 结果表明, 外部引入的强制对流显著改变了共晶生长形态, 使片层生长方向发生倾斜, 且倾斜方向与流速方向一致. 熔体流动增大了溶质扩散速度, 溶质浓度偏离固相中心线, 不再关于固相中心线对称分布. 随着对流强度增大, 界面不对称性加剧. 此外, 过冷度增强会增大生长驱动力, 减弱对流效应, 使片层倾斜角度减小, 同时, 片层宽度增大, 也会减弱对流效应, 使片层倾斜角度减小. 该研究揭示了强制对流与热物性参数共同作用下层片状共晶生长的协同调控机制.

     

    This study uses a phase-field-lattice Boltzmann coupled model to investigate the effect of forced convection on the lamellar eutectic growth of Al-Cu alloys. The results show that forced convection tilts lamellar structures toward the flow direction, which enhances solute diffusion and causes solute concentration to deviate asymmetrically from the solid phase centerline. Greater convection intensity leads to more pronounced interface asymmetry. Increased undercooling weakens convective effects and reduces tilt angles, while larger lamellar widths diminish convective influence and yield smaller tilt angles. This study reveals a synergistic regulatory mechanism between these factors. The simulations show that in the absence of convection, layers grow vertically, with solute symmetrically distributed along the solid centerline. Interlayer lateral diffusion promotes synergistic α-β phase growth. Forced convection (along the x^+ direction) enhances solute transport in the flow direction while weakening counter-current transport. This shifts the triple point and generates asymmetric solute distribution, for example, the \textα phase concentration on the left side of the centerline is higher, resulting in layer tilting. Increasing convection intensity (expressed as A/A_0 , where A_0 corresponds to the coefficient for a 0.5^\circ tilted layer) can exacerbate asymmetry at the solid-liquid interface and reduce the distance between the interface peak and the triple point. Higher undercooling (0.8–1.4 K) enhances growth driving force and reduces solute trapping capacity, thus weakening convective effects and reducing the tilt angle. When undercooling is minimal and convection is strong, the tilt angle significantly increases. As the interlayer spacing (6.4–19.2 μm) increases, solute exchange at the interface becomes more frequent, convective interference weakens, and the tilt angle decreases; under conditions of small spacing and strong convection, solutes are easily washed away, inhibiting lamellar growth. In summary, forced convection directly changes the morphology of the solute transport control layer. Supercooling and interlayer width indirectly modulate convective effects by influencing growth driving forces and interfacial solute exchange. These three factors synergistically regulate eutectic growth, providing a theoretical basis for controlling eutectic microstructure.

     

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