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中国物理学会期刊

硅原子层刻蚀流程的速率优化

Rate optimization of atomic layer etching process of silicon

CSTR: 32037.14.aps.72.20231022
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  • 随着半导体器件的关键尺寸缩减至纳米尺度, 原子层刻蚀成为实现单原子分辨率的重要技术. 由于原子层刻蚀通过解耦钝化与刻蚀两个自限性反应流程来实现对刻蚀材料的单层去除, 存在刻蚀速率低的问题. 基于此, 本文通过耦合感性耦合等离子体放电腔室模型、鞘层模型和刻蚀槽模型, 研究了在Ar/Cl2气体和Ar感性耦合等离子体放电条件下, 硅的单次原子层刻蚀流程的最优时间, 并与传统固定时间的原子层刻蚀沟槽进行了对比, 还研究了不同深宽比下原子层刻蚀循环的时间变化规律. 结果表明, 当钝化过程为表面SiCl2的比例最高时, 单次原子层刻蚀循环的时间最短, 且表面质量较好, 多原子层刻蚀循环的刻蚀效率有较大提升; 此外, 随着深宽比的增加, 原子层刻蚀中的钝化和刻蚀时间随之增加, 理想条件下呈线性关系.

     

    With the shrink of critical dimensions of semiconductor devices to a few nanometers, atomic layer etching (ALE) has become an important technique to achieve single-atom resolution. The ALE can divide plasma etching into two self-limiting reaction processes: passivation process and etching process, allowing for the sequential removal of material atomic layer by layer. Therefore, it encounters the problem of low etch rate. In this work, the variation in surface substance coverage during the passivation process and the etching process are investigated numerically to optimize both the passivation duration and the etching duration. A coupled model integrating a two-dimensional inductively coupled plasma discharge chamber model, a one-dimensional sheath model, and a three-dimensional etching trench model is developed and used to investigate the optimal time for one single cycle ALE of silicon through the use of Ar/Cl2 gases under the condition of Ar inductively coupled plasma discharge. The results indicate that during the passivation stage, the surface coverage of SiCl and SiCl2 initially increase with time going by and then decrease, while the surface coverage of SiCl3 continuously increases, and eventually, the surface coverage of these three species stabilize. When the surface is predominantly covered by SiCl2, it is the optimal time to trigger the etching process, which induces a relatively favorable surface state and a relatively short etching time. Comparing with typical ALE etching techniques, the time of our optimal ALE single cycle is shortened by about 33.89%. The ALE cycle time (etching rate) exhibits a linear relationship with the aspect ratio. Additionally, the duration of the passivation process and etching process increase linearly with the aspect ratio or etch depth increasing. Moreover, as the etch depth increases, the effect of the passivation process on the ALE rate becomes more significant than that of the etching process.

     

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